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Sludge removal equipment - List of Manufacturers, Suppliers, Companies and Products

Sludge removal equipment Product List

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[Case Study] Removal of Banded Sludge (Large Capacity)

[Case Study] Removal of Banded Sludge (Large Capacity)

No more stopping the production line! Introducing a case study of the design and delivery of a custom-made 100L housing.

The surface treatment manufacturer was stopping the line to perform cleaning work, but they requested to remove the bonding liquid (zinc phosphate) sludge without stopping the line. Since a large amount of sludge is generated, we designed a custom 100L housing. To allow the bonding sludge to be discharged directly into a drum, the housing was designed to tilt, making it user-friendly for the operators. After delivery, there have been no major issues, and sludge removal has been successful, leading them to consider an additional unit. [Case Study] ■ Delivery: Surface treatment manufacturer ■ Application: Removal of high-temperature bonding sludge *For more details, please refer to the PDF document or feel free to contact us.*

  • ボンデろ過_180604_0037-768x1024.jpg
  • 三興工業-ボンデろ過_180604_0022-768x1024.jpg
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  • Filtration Equipment

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Case 6 of coolant sludge recovery in grinding (high sludge dewatering performance)

Case 6 of coolant sludge recovery in grinding (high sludge dewatering performance)

Achieving high dewatering performance of sludge and high durability of the roller!

◇ Introduction Background 　　〇 Due to severe issues caused by aging deterioration and clogging, a switch was considered 　　〇 Achieving maintenance-free operation had become a challenge, among other reasons ◆ Implementation Effects 　　● Achieved maintenance-free operation 　　● Cleaning tasks during long holidays for the line could be omitted 　　● Significant reductions in both work time and costs were achieved, among other benefits

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case Study 7 on Grinding Coolant Sludge Recovery (▲I want to maintain work accuracy!)

Case Study 7 on Grinding Coolant Sludge Recovery (▲I want to maintain work accuracy!)

[Issue] It is necessary to continue using the cylindrical grinding machine for precise work while maintaining accuracy!

◇ Introduction Background 　　〇 It has maintained satisfactory accuracy without major troubles. 　　〇 We have been able to use it continuously for a long time with peace of mind while renewing the contract, among other things. ◆ Introduction Effects 　　● It can be used continuously while maintaining its precision in tasks that require accuracy. 　　● Fine sludge has been minimized with paper filters, among other things.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Cutting coolant sludge recovery case 1 (▲ Frequent troubles occurring!)

Cutting coolant sludge recovery case 1 (▲ Frequent troubles occurring!)

[Issue] Problems frequently occur due to clogging of high-pressure pumps and nozzles!

◇ Introduction Background 　　〇 Due to the fine chips and large amounts of carbon in cast iron cutting, troubles caused by high-pressure pump and nozzle clogging frequently occurred. 　　〇 Additionally, poor filtration accuracy of the coolant led to defects caused by scratches, among other issues. ◆ Introduction Effects 　　● As a result of a two-month test, the lifespan of the cutting fluid was extended to twice as long, and the defect rate was reduced by 20%, yielding remarkable results. 　　● In cutting processes, the shape of the sludge differs from that in grinding processes, making it recommended. 　　● The discharged sludge is mostly dry, and even after six years of use, its condition remains unchanged, among other benefits.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Cutting coolant sludge recovery case 2 (Tank fills halfway in 3 months)

Cutting coolant sludge recovery case 2 (Tank fills halfway in 3 months)

[Issue] Fine sludge cannot be completely removed, and it accumulates to about half of the tank in three months!

◇ Introduction Background 　　〇 The conveyor for chip discharge alone cannot remove the fine sludge generated during the cast iron processing. 　　〇 Sludge adheres inside the machine, necessitating frequent maintenance to prevent issues such as pipe and pump blockages. 　　〇 Cleaning, which costs about 100,000 yen each time, needed to be done four times a year, among other reasons. ◆ Introduction Effects 　　● After one and a half years of implementation, the amount of accumulated chips in the six months following installation was less than that in the three months before installation. 　　● Cleaning frequency reduced from once every three months to once every six months. 　　● In addition to labor and cleaning costs, coolant expenses were also reduced to half, down to 200,000 yen after implementation, among other benefits.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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